specification control drawing te connectivity 305 constitution drive menlo park, ca 94025, usa raychem products title : (nickel plated crimps) in-line splice sealing system, 1 to 1 unless otherwise specified dimensions are in millimeter s. inches dimensions are in between brackets. document no.: d-436-82/-84 tolerances: 0.00 n/a 0.0 n/a 0 n/a angles: n/a roughness in micron te connectivity reserves the right to amend this drawing at any time. users should evaluate the suitability of the product for their application. date: 15-apr-11 doc issue: 3 drawn by: mforonda replaces: d001298 dcr number: d020028 prod. rev. see table scale: none size: a sheet: 1 of 2 print date: 9-may-11 if this document is printed it becomes uncontrolled . check for the latest revision. materials 1. insulation sleeve: heat-shrinkable, transparent blue, radiation cross-linked modified polyvinylidene flouride. 2. meltable rings: immersion resistant thermoplasti c; one clear, one color coded per table. 3. crimp splicer: base metal: copper alloy 101 or 1 02 per astm b-75. plating: nickel per qq-n-290. color code: see table below. dimensions: crimp splicer part name i.d.* a min b max ? a ? b c d e max color code d-436-82 2.16 (0.085) 0.64 (0.025) 1.27 (0.050) 1.14 (0.045) 2.03 (0.080) 1.91 (0.075) 12.95 (0.510) 12.45 (0.490) 6.22 (0.245) 5.72 (0.225) 0.38 (0.015) red d-436-83 2.79 (0.110) 0.64 (0.025) 1.75 (0.069) 1.63 (0.064) 2.70 (0.106) 2.57 (0.101) 14.86 (0.585) 14.35 (0.565) 7.11 (0.280) 6.60 (0.260) 0.51 (0.020) blue d-436-84 4.32 (0.170) 0.64 (0.025) 2.60 (0.102) 2.46 (0.097) 3.89 (0.153) 3.73 (0.147) 14.86 (0.585) 14.35 (0.565) 7.11 (0.280) 6.60 (0.260) 1.27 (0.050) yellow * i.d: a- as received; b- after unrestricted recov ery thru meltable insert.
specification control drawing te connectivity 305 constitution drive menlo park, ca 94025, usa raychem products title : (nickel plated crimps) in-line splice sealing system, 1 to 1 unless otherwise specified dimensions are in millimeter s. inches dimensions are in between brackets. document no.: d-436-82/-84 tolerances: 0.00 n/a 0.0 n/a 0 n/a angles: n/a roughness in micron te connectivity reserves the right to amend this drawing at any time. users should evaluate the suitability of the product for their application. date: 15-apr-11 doc issue: 3 drawn by: mforonda replaces: d001298 dcr number: d020028 prod. rev. see table scale: none size: a sheet: 2 of 2 print date: 9-may-11 if this document is printed it becomes uncontrolled . check for the latest revision. application 1. these parts are designed to provide an immersion resistant in-line splices of 1 to 1 wires falling within the size range listed on sheet 1, and having n ickel plated conductors and insulations rated for a t least 135 ? c. 2. parts will meet all performance requirements of mil-s-81824/1, en 3373-001 and en 3373-012 when ins talled as outlined below. 3. acceptance sampling shall be in accordance with paragraph 4.6.1 of mil-s-81824. 4. packing and packaging shall be in accordance wit h section 5, level c, of mil-s-81824. 5. this document takes precedence over documents re ferenced herein. assembly procedure: a. slide sealing sleeve onto one of the wires to b e spliced. b. strip wires 5/16 to 11/32. c. insert one wire into barrel of crimp splicer an d crimp using a raychem ad-1377 crimp tool. repeat for the other wire. d. center sealing sleeve over the splice. e. apply heat, using an approved heat source, firs t to one of the inserts and then the other. heat sh ould be applied until insert melts and flows axially along the wire. part name prod rev. mil spec equivalent size wire range wgt. lbs/mpc max d-436-82 c m81824/1-1 26-20 1.02 d-436-83 c m81824/1-2 20-16 1.61 d-436-84 c m81824/1-3 16-12 2.72
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